TE插针机，自动端子插件机

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TE插针机，自动端子插件机

LINE OF PIN INSERTION MACHINES
P100 Pin Insertion Machine
Machine
• Stand alone
• Manual PCB/panel loading
• For mid-volume level production up to
5 million contacts per shift and year
• Up to 2 insertion heads
Standard Features
• Servo driven base insertion head
• Conversion kits compatible with P 300/P360
• Freely programmable insertion angle
• Easy changeover of the conversion kits within < 10 min
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped with pin presence check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming and automatic setup
Quality Management
• In line with Industry 4.0 standards
• Customized for individual Manufacturing Execution
Systems (MES) solutions
• Force monitoring
• Force vs. distance monitoring
• Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study
Products
Tools for wide range of TE and non-TE contacts available for:
• Press-fit contacts
• Solder contacts
• Pins and tabs
• Sockets
• Spring contacts
• Continuous wire
• F-post
Options for P100
• 1.5 insertion cycles per second at 5.08 mm pitch • Fixed base tool
• Max number of base tools: 2
• Reel unwinder
• XY table
• Manual loading of PCB
• Light curtain
• Pneumatic anvil
• Vision system
• Insertion force monitoring
• Force vs. distance monitoring • Tool setup check
• PCB scan
• Data collect
• MES connector
• Production data
TE APPLICATION TOOLING /// PIN INSERTION MACHINES
PAGE 4

Machine Performance of P100
• Insertion force max 900 N
• PCB size max 420 x 360 mm (16.5 x 14 in)
• PCB size min 30 x 30 mm (1.2 x 1.2 in)
• Insertion are 300 x 310 mm (11.8 x 12 in)
• Camera inspection area without tool changer
400 x 310 mm (15.8 x 12.2 in)
• PCB thickness : 1 – 1.9 mm (.04 – .075 in)
• Max height of components/top side: 30 mm (1.2 in)
• Max height of components/bottom side:
25 mm (.985 in)
• Insertion speed of pin : max 150 mm/sec (5.9 in/sec)
• Reel/outer diameter : < 800 mm (31.5 in)
General Machine Data of P100
• Supply voltage: 230 V
• System frequency: 50/60 Hz
• Phases: 1
• Power consumption during production: 1.8 kW • Power consumption during standby: 600 W
• Air pressure: 500 – 800 kPa
• Air consumption : 100 l/min
• Operating temperature: 10 – 50 °C
• Storage temperature: 10 – 50 °C
• Humidity: 10 – 60 % (non-condensing)
• Footprint (W x D x H):
143 x 110 x 170 cm (56.3 x 43.3 x 67 in)
• Sound pressure level (machines with light curtain):
< 80 dB(A)
• Painted surfaces RAL 7035
TE APPLICATION TOOLING /// PIN INSERTION MACHINES
PAGE 5

LINE OF PIN INSERTION MACHINES
P300 Pin Insertion Machine
Machine
• Automatic pin insertion machine for the application of reeled pins, tabs, receptacle and similar products into PCBs
• Flexible and fully automatic insertion machine
• Available either as stand alone unit or integrated
into a production line
• For mid and high volume level production
(up to 15 million insertions per shift and year) • Up to 4 insertion heads
(up to 6 different contacts with Twin Feed) • Double and Triple pin insertion
Standard Features
• Servo driven base insertion head
• Conversion kits compatible with P100/P360 • Freely programmable insertion angle
(rotation having no influence on insertion rate)
• Easy changeover of the conversion kits within
< 10 minutes
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped pin presence check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming
Quality Management
• Fulfilling Industry 4.0 requirements
• Customized MES solutions
• Force monitoring and Force vs distance monitoring • Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study
Options for P300
• 1.5 insertion cycles per second at 5.08 mm pitch • Tool changer
• Fixed base tool
• Max number of base tools: 4
• Motor driven feed of pins • Twin feed tool
• Triple pin mode
• PCB flip unit
• Simultaneous PCB transfer/In-line • Manual loading
• Light curtain
• Servo anvil
• Servo Anvil with Rotation
• Anvil changer
• Vision system
• PCB thickness measurement • Insertion force monitoring
• Force vs. distance monitoring
TE APPLICATION TOOLING /// PIN INSERTION MACHINES
PAGE 6

Machine Performance of P300
• Insertion force max 900 N
• PCB size max: 420 mm x 360 mm (16.5 x 14 in)
• PCB size min: 80 mm x 80 mm (3.15 x 3.15 in)
• PCB size max for P300 with flip unit:
340 mm x 220 mm (13.4 x 8.7 in)
• Insertion area (P300 without flip unit):
410 mm x 340 mm (16.15 x 13.4 in)
• Camera inspection area without tool changer:
330 mm x 340 mm (13 x 13.4 in)
• PCB thickness: 1 – 1.9 mm (.04 up to .075 in)
• Max height of components/top side: 30 mm (1.18 in)
• Max height of components/bottom side:
25 mm (.985 in)
• Insertion cycles per second in a pitch
of max 5.08 mm: 3
• Insertion speed of pin:
0 – max 300 mm/sec (max 11.8 in/sec)
• Reel / outer diameter: < 800 mm (31.5 in)
Machine Data of P300
• Supply voltage: 400 V
• System frequency 50/60 Hz
• 3 Phases
• Power consumption during production: 2.8 kW
• Power consumption during standby: 700 W
• Air pressure: 500 – 800 kPa
• Air consumption: 100 liters/min
• Operating temperature: 10 – 50 °C
• Storage temperature : 10 – 50 °C
• Humidity: 10 – 60 % (non-condensing)
• Sound pressure level (machines with light curtain ):
< 75 dB (A)
• Sound pressure level (machines with light curtain):
< 80 dB(A)
• Painted surfaces: RAL 7035
Physical Dimensions of P300 insertion machine
• Width: 1.500 mm (60 in)
• Depth: 1.700 mm (67 in)
• Height: 2.200 mm (87 in)
• Weight: Approx.: 1.600 kg (3520 lb)
Products processed by P300
• Press-fit contacts • Solder contacts
• Pins and tabs
• Sockets
• Spring contacts • Continuous wire • F-post
Tools designed for wide range of reeled components (TE and non-TE contacts.) Processing of loose piece components and continuous wire is also possible and available upon request.
TE APPLICATION TOOLING /// PIN INSERTION MACHINES
PAGE 7

LINE OF PIN INSERTION MACHINES
P360 Pin Insertion Machine
Machine
• Modular high speed insertion machine
• Available as stand alone unit or integrated into
production line
• Fully automatic and flexible
• For high volume level production (up to 25 million
insertions/shift and year)
• Ideal for broad variety of line configurations
• Single insertion head (up to 2 different contacts
with twin feed)
• Double and triple pin insertion
Standard Features
• Servo driven base insertion head
• Conversion kits compatible with
P100/P300/P360
• Freely programmable insertion angle
(Rotation has no influence on insertion range)
• Easy changeover of the conversion kits within
< 10 minutes
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped with pin presence check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming
Options for P360
• 5 insertion cycles per second at 30mm (.2 in) pitch
• Fixed base tool
• Max number of base tools: 1
• Motor driven feed
• Twin feed tool
• Triple pin mode
• PCB transfer/in-line
• Servo anvil
• Servo anvil with rotation
• Vision system
• PCB thickness measurement
• Insertion force monitoring
• Force vs distance monitoring
Line Configurations
Stand alone
Without inlet conveyor With inlet conveyor
Modular line
TE APPLICATION TOOLING /// PIN INSERTION MACHINES
PAGE 8

Line Configurations
Extension of 3 Head Machine
Machine Performance of P360
• Insertion force max 900 N
• PCB size max: 420 x 360 mm (16.5 x 14.2 in)
• PCB size min: 80 x 80 mm (3.15 x 3.15 in)
• PCB size max with flip unit:
200 x 200 mm (7.85 x 7.85 in)
• Insertion area (P300 without flip unit):
410 x 340 mm (16.15 x 13.4 in)
• Camera inspection area with tool changer:
410 x 340 mm (16.15 x 13.4 in)
• Camera inspection area without tool changer:
330 mm x 340 mm (13 x 13.4 in)
• PCB thickness: 1 – 1.9 mm (.04 – .075 in)
• Max height of components/top side: 30 mm (1.2 in)
• Max height of components/bottom side:
25 mm (.985 in)
• Insertion cycles per second in a pitch of max
5.08 mm (.2 in): 4.5
• Insertion speed of pin:
0 – max 450 mm/sec (0 – 17.7 in/sec)
• Reel/outer diameter: < 800 mm (31.5 in)
Machine Data of P360
• Supply voltage: 400 V
• System frequency 50/60 Hz
• 3 Phases
• Power consumption during production: 2.8 kW • Power consumption during standby: 700 W
• Air pressure: 500 – 800 kPa
• Air consumption: 100 liters/min
• Operating temperature: 10 – 50 °C
• Storage temperature: 10 – 50 °C
• Humidity: 10 – 60 % (non-condensing)
• Footprint: W x D x H:
240 x 190 x 220 mm (9.5 x 7.5 x 8.7 in)
• Sound pressure level (machines with light curtain):
< 75 dB (A)
• Painted surfaces: RAL 7035
Products processed by P360
• Press-fit contacts • Solder contacts
• Pins and tabs
• Sockets
• Spring contacts • Continuous wire • F-post
Extension of 4 head Machine
Quality Management
• Fulfilling Industry 4.0 requirements
• Customized MES solutions
• Force monitoring and Force vs distance
monitoring
• Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study
TE APPLICATION TOOLING /// PIN INSERTION MACHINES
PAGE 9

LINE OF PIN INSERTION MACHINES
P550 Pin Insertion Machine
Machine
• Flexible and fully automatic high speed operation machine for application of reeled components
• For integration into production line
• For high volume level production
– Up to 4 insertion heads
– Up to 6 different contacts with Twin Feed
• Double and triple pin insertion
Standard Features
• Servo driven base insertion head
• Conversion kits compatible with
P100/P300/P360
• Freely programmable insertion angle
(Rotation has no influence on insertion range)
• Easy changeover of the conversion kits within
< 10 minutes
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped with pin presence
check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming
Quality Management
• Fulfilling Industry 4.0 requirements
• Customized MES solutions
• Force monitoring and Force vs distance
monitoring
• Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study
Component Capability
Reeled components. Can be press-fit or through-hole solder components such as pins, tabs and receptacles. Can apply products from TE Connectivity or other manufacturers. Processing of loose piece components and continuous wire is available upon request.
Physical Dimensions
• Width: 2.400 mm (102 in)
• Depth: 3.000 mm (118 in)
• Height: 2.200 mm (87 in)
• Weight: Approx. 2.200 kg (4410 lb)
TE APPLICATION TOOLING /// PIN INSERTION MACHINES
PAGE 10

Options for P550
• 4.5 insertion cycles per second at 5.08 mm pitch • Tool changer
• Fixed base tool
• Max number of base tools: 4
• Motor driven feed • Twin feed tool
• Triple pin mode
• PCB flip unit
• Simultaneous PCB transfer/in-line • Servo anvil
• Servo anvil with rotation
• Anvil changer
• Vision system
• PCB thickness measurement • Insertion force monitoring
• Force vs distance monitoring
Machine Performance of P550
• Insertion force max 900 N
• PCB size max: 420 x 360 mm (16.5 x 14.2 in)
• PCB size min: 80 x 80 mm (3.15 x 3.15 in)
• Insertion area (P300 without flip unit):
410 x 340 mm (16.15 x 13.4 in)
• Camera inspection area with tool changer:
410 x 340 mm (16.15 x 13.4 in)
• Camera inspection area without tool changer:
330 mm x 340 mm (13 x 13.4 in)
• PCB thickness: 1 – 1.9 mm (.04 – .075 in)
• Max height of components/top side: 30 mm (1.2 in)
• Max height of components/bottom side:
25 mm (.985 in)
• Insertion cycles per second in a pitch of max
20 mm (.2 in): 5
• Insertion speed of pin:
0 – max 500 mm/sec (0 – 17.7 in/sec)
• Reel/outer diameter: < 800 mm (31.5 in)
Machine Data of P550
• Supply voltage: 400 V
• System frequency 50/60 Hz
• 3 Phases
• Power consumption during production: 2.8 kW • Power consumption during standby: 700 W
• Air pressure: 500 – 800 kPa
• Air consumption: 100 liters/min
• Operating temperature: 10 – 50 °C
• Storage temperature: 10 – 50 °C
• Humidity: 10 – 60 % (non-condensing)
• Footprint: W x D x H:
240 x 190 x 220 mm (9.5 x 7.5 x 8.7 in)
• Sound pressure level (machines with light curtain):
< 75 dB (A)
• Painted surfaces: RAL 7035
Products processed by P550
• Press-fit contacts • Solder contacts
• Pins and tabs
• Sockets
• Spring contacts • Continuous wire • F-post
Tools designed for wide range of reeled components (TE and non-TE contacts.) Processing of loose piece components and continuous wire is also possible and available upon request.
TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 11

LINE OF PIN INSERTION MACHINES
Insertion Heads – Conversion Kits
• Modular insertion tools for P100/P300/P350
• Quick tooling change on the insertion head possible
by concept of product specific conversion kits
• Conversion kit consisting of cutting unit and feeding
mechanism
• Product specific insertion finger mounted onto base
head
• Base tool provides the power for all movements of
the conversion kit
• Simple coding system for automatic identification by
the machine control
• Wide range of conversion kits for various
TE Connectivity and non TE Connectivity products
Please contact your local TE Connectivity representative for details on tooling for a specific product.
Conversion Kit Motor Feed
TE APPLICATION TOOLING /// PIN INSERTION MACHINES
PAGE 12
Conversion Kit Mechanical Feed
Conversion Kit Twin Feed for 2 Contacts

Base Machine
Pin Insertion Machine
Option
P100
P300
P360
P550

LINE OF PIN INSERTION MACHINES
Maintenance and Service
Customer Service
• Error/Malfunction Diagnosis and Repair • On site support
• Software upgrades and updates
Maintenance
• Contracts for regular maintenance on yearly basis
• Base insertion head maintenance and reconditioning • Analysis and documentation of machine condition
• Frame contracts about maintenance on request
Training Service
• Training for operators
• Training for process and production engineering • Training for maintenance personnel
Calibration
• Calibration check of force meters by comparative measurement
• ESD Audit
• Machine capability studies based on standardized
procedures
Upgrading Service
• Upgrade of operation system up to complete change of computer system
• Upgrade of waste disposal system
• Upgrade double pin feeder system
• Upgrade to simultaneous transport
Spare Parts Service
Field Service
TE Application Tooling has a broad network of field service engineers who cover almost all the countries worldwide. The engineers have all the knowledge to help you on a professional level with your equipment and may be able to improve the manufacturing effi- ciency. In addition to installation and repair service,
we can assist with equipment selection, training, troubleshooting, service contracts and spare parts.
Field Service Main Categories
• Standard Service</a></a></a></a></a></a></a></a>